Plants

Technology, precision, respect for the product

The analysis, design, and implementation of fruit and vegetable processing lines is a complex process involving engineering, technological, and logistical skills.

Cosmec, for years has been supporting agricultural companies/cooperatives and industrial realities in the design and implementation of automated lines for fruit and vegetable processing.

Our experience comes from listening to the customer and having a deep understanding of the dynamics of the agribusiness sector.

Each Cosmec signature plant is the result of careful study: sized to actual production needs, optimized for operational flow, and built to ensure efficiency, reliability and quality of the processed product, and sustainability.

Thanks to an integrated and flexible approach, we are able to offer customized, reliable, durable plants that comply with the strictest regulations, optimizing every step of the process: from product unloading to packaging and palletizing.

We work alongside quality producers, offering solutions that respect the product, the environment, and the work of people. Each of our lines is designed to improve business performance and guarantee the end consumer a safe, intact, market-ready product

A tailored process, from receiving to packaging

A careful Preliminary Analysis is essential and allows to acquire important information such as: production capacity, plant layout, footprint and volume study, desired level of automation, product characteristics and required processing steps.
Our lines cover all processing steps, adapting to the type of product to be processed:

  • Receiving and unloading fresh product from bins or bins
  • Buffers and accumulation systems to regulate flow between phases
  • Automated packaging, labeling and traceability
  • Final palletizing and preparation for storage

Our strengths:

  • Customized design according to product type
  • Modular automation to increase productivity and reduce labor costs
  • Supervisory software for real-time control and batch tracking
  • Complete pre, during and post implementation assistance

Engineering reliability and comprehensive support

Our plants are built with high-quality materials, with components selected to ensure durability, ease of maintenance and hygiene.

Each line comes with supervisory software, operational training and timely and professional after-sales service.

Custom design is dedicated not only to the construction of the line but also to the design of the machines that can be supplied as per the catalog or modified with ad hoc features at the specific request of the customer by the designer specifically for the customer’s needs

Total custom for the beginning and end of the line

Smart buffers

One of the key elements in the design of our lines is the strategic integration of buffers.

These accumulation systems allow the processing rate to be maintained even during slowdowns or downtime, avoiding interruptions and optimizing the performance of the entire line.

Our goal is clear: to make every plant smarter, every move safer, every line smoother.

Therefore, we offer induction-driven automated handling systems based on buried cables and permanent magnets, which are ideal for complex production environments such as fruit and vegetable processing.

With induction technology, automatic handling becomes invisible but essential-a silent backbone for your plant.

The system involves the installation of conducting cables under the floor, through which a low-frequency current flows. This generates a stable magnetic field that can be detected by sensors installed on automated shuttles or AGVs (Automated Guided Vehicles ).

At strategic points (stops, intersections, loading/unloading stations), permanent magnets are placed, which act as physical signals to improve accuracy and synchronize movement.

This technology is ideal for automated transport of totes and bins between processing stages, feeding packaging lines, internal logistics automation in food environments

Magnetic Induction Technology for Automatic Movement

The Practical Benefits of Induction Driving:

Invisible design

The cables are buried: no tracks, no obstacles.

High precision of guidance

The sensors follow the magnetic field with minimal margins of error.

Low maintenance

No parts exposed to mechanical wear and tear.

Flexible layout

Routes can be modified with minimal intervention.

Maximum security

Easy operation of personnel, total safety in or transit and movement.

Ideal for hygienic environments

Perfect for fruit and vegetable and food industries

Cosmec: the partner for those who work with nature

Processing fruit and vegetables means respecting their timing, delicacy, and value.

That’s why, at Cosmec, we combine engineering expertise with a down-to-earth, reliable, and results-oriented approach.

Our goal is simple: to create processing lines that improve production performance and preserve the quality of your product all the way to the final consumer.

Our secret ingredients are our heart and passion, which lead us to research and suggest the best solutions.

Contact us

Every line has a different story. Tell us yours: together we can design the best solution for your reality.